(215) 934-5966
(800) 637-9655

Custom and stock packaging
and cushioning solutions
for a variety of industries
since 1907

10060 Sandmeyer Lane | Philadelphia, PA 19116

phone  (215) 934-5966
toll free (800) 637-9655
fax   (215) 934-5973

click here if you need an estimate

Questions? click here to read our FAQ

Custom Foam Fabrication

Your company has worked hard to develop a valuable, unique product. Using a stock carton foam-smand some foam peanuts isn't always an option. You need a custom-designed and fabricated, yet cost-effective, solution. That's where F.P. Woll & Company comes in. Our packaging designs have set the benchmark for the industry.

A custom package is more than just die-cut shapes and a box. It requires knowledge of the market and knowledge of the product. Our background as a manufacturer gives us a unique, first-hand insight into not only what is involved in the making of a product, but the realities, both physical and cost, of various methods of shipping and handling.

F.P. Woll's packaging design engineers can get involved at any stage; product development, during a manufacturing run, or even if a custom package already exists and is not performing like you need it to. We have the capacity to work from prints, work from a physical sample, or even work from plain old speculation!

At F.P. Woll & Company, we do not "sub out" our design and fabrication work. Everything happens under our own roof. In this day and age of off-shoring and reverse-engineering, this is an important issue. You can rest assured that you any proprietary information or designs that you or your customer have will remain within these walls. We also have our own tool and die shop, and make all of the necessary tools needed for your project in-house. This enables us to make any necessary changes on the fly. Keeping everything in-house also ensures that the costs remain in tight control.

Here's a list of some types of fabrication processes F.P. Woll & Company employs:

Die-Cutting - We have the ability to not only stamp out low or high volumes of die-cut pieces, but can kiss cut perforations into die-cut shapes as well- giving your package the versatility it needs to handle multiple products in the same family.

Saw-Cutting - Our horizontal and vertical foam saws can cut custom sizes of polyethylene or polyurethane to fit any size requirements you may have.

Hot-wire Cutting - Hot wires are used to trim expanded polystyrene (EPS) to size.

Hot-Wire Fabrication - We have the capacity to make virtually any size or shape package or container your product calls for. Whether it is an individual pack or a multi-pack, the only limits are the ones that may be called for by you.

Assembly - By using either hot-melt or heat-bonding, we can assemble your custom foam parts into finished form, ready for your product to be packed with and shipped! Our sate-of-the art modern equipment allows us to bond a huge variety of strata- wood, polyurethane, polyethylene, polypropylene, EPS, foam rubber, corrugated, and the list goes on.

Sheeting - Interleaving and surface protection are important for many products. We can sheet polyethylene, polypropylene, and bubble wrap to any width and size you need, and in any quantity.

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10060 Sandmeyer Lane
Philadelphia, PA 19116
Phone: (215) 934-5966 * Toll Free: (800) 637-9655 * Fax: (215) 934-5973

F.P Woll & Co. offers packaging products, foam, polyurethane foam, urethane foam, foam rubber, foam cushion, custom packaging, foam packaging, strapping, corrugated boxes, plastic materials, package design, packaging fabrication, packaging, shipping materials, shipping cases, shipping containers, packaging containers, packaging materials, protective cushioning, packaging fiber, antistatic foam, rubberized hair, EPS, Fast Packs, Flo-Pak, Flopak, Kimpak, styrofoam, polylam, etherfoam, ethafoam, foam shapes, NSN products, mil-spec, milspec, mil spec, NSN 8135 category packaging and more.

this site built with pride

ESD Packaging Materials:
A.D.E caddy pacs
Anti-static Bags
Barrier material
Conductive bags
Conductive foam
static shielding bags

Paper and Barrier Materials:
Electrostatic free
Foil lined paper
Indented bogus paper
Polycoated Kraft Paper, Flat & Creped,
 Grade A
Reinforced Paper
Type I & II Laminated and Creped Paper
Water, vapor-proof paper, grease-proof paper
Waterproof Paper
Waxed Paper: Crepe Paper & Scrim, Grade C
Corrugated Cartons:
Custom cartons
Custom printing
Folding cartons
Self mailers & double locking mailers
Set up boxes
Stock cartons

Protective Cushioning:
Anti-static mailers
Bubble wrap anti-static recycled
Casework Packaging
EPS Foam
Fabricated Corrugated
Fabricated Polyurethane
Fabricated Polyethylene foam endcaps
Fabricted EPS forms
Flo-Pak, BIO-8 starch
Flo-Pak, loose fill polyethylene
Foam Profiles
Hinged Polyethylene Foam
Kaydry lab table soakers
Kimpak cellulose cushioning
Microfoam (plain and antistat) Polypropylene Foam 
Nomafoam products - extruded polyethylene
Polyethylene Foam Planks, Rolls
Polyurethane Foams (all grades) sheets, rolls,
 planks, convoluted
Rubberized fiber cushioning
Singlefaced corrugated
WollasticTM Rubberized Hair
Carton Closure Systems:
Carton Closure Supplies
Carton Closure Tools and Equipment
Case sealers
Full line of tapes
Fully automated Carton Closure Systems
Hand & electric tape dispensers
Hand held Carton Closures

Wood and Crating Materials:
Boxes, Ammunition Packing: Wood, Nailed
Boxes, Wood, Cleated Plywood
Boxes, Wood, Nailed & Lock-Corner
Crates, Wood, Open & Covered ASTM D6039
Wood Cleated Panelboard Shipping Boxes
  ASTM D6251

Shipping Room Supplies and Bags for all uses:
Bag sealers and ties
Badded bubble bags
Reinforced bags
Utility bags
Twines, ropes and tapes
Tarps, pallet covers
Full line of tapes
Stretch wrap hand & machine
Janitorial Supplies
Strapping Systems:
Fully automated Strapping Systems
Hand held Strapping Systems
Polyester Strapping
Polypropylene Strapping
Steel Strapping
Strapping materials
Strapping System Accessories
Strapping Tools and Equipment

Toolbox Foam